- ISO 9001:2015 Certified Company
Chemical Reactor
Chemical Reactor Manufacturers in Mumbai
Suyom Engineering Pvt. Ltd. is your trusted partner among Chemical Reactor Manufacturers in Mumbai, We bring over 6+ years of proven expertise in the chemical process equipment engineering industry. Also as leading Chemical Reactor Suppliers and Exporters in Mumbai, Navi Mumbai, expertly crafting high performance Reaction Vessels and Fermenters. so you can rely on our workmanship and service.
Chemical reactors also known as reaction vessels or fermenters are at the heart of many industrial processes, from fine chemical synthesis to large scale fermentation. At Suyom Engineering Pvt. Ltd., we design and manufacture stainless steel reactors that withstand pressures up to 20 bar and temperatures up to 500 °C, ensuring optimal yields and operational safety.
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Chemical Reactor Suppliers and Exporters in Mumbai, Navi Mumbai
We have expertise in Manufacturers, Suppliers and Exporters of chemical process equipment. Our chemical reactors help optimize reaction kinetics, minimize downtime, and cut operating costs through precise thermal control and robust construction. Whether you need a batch reactor for small scale R&D or a continuous PFR for high throughput production, we deliver tailored solutions to more than 200 industrial clients across sectors such as pharmaceuticals, petrochemicals, and agrochemicals. Contact us today as we lead the market for Chemical Reactor Exporters Suppliers in Mumbai, Navi Mumbai and Chemical Reactor Manufacturers in Mumbai.
What is a Chemical Reactor?
A chemical reactor is a pressure rated vessel designed to carry out controlled chemical reactions under specified conditions of temperature, pressure, and mixing. Product standard certification for our reactors includes ISO 9001:2015 for quality management, ASME Section VIII “U” Stamp for pressure vessel compliance, and PED (2014/68/EU) CE marking for European pressure equipment directives. Safety certifications such as ISO 45001 and IEC 61511 functional safety standards ensure that each reactor meets stringent international guidelines for both fabrication and operation.
Specification of the Chemical Reactor
| Specification | Details |
|---|---|
| Capacity | 1 KL |
| Max Design Pressure | 15–20 bar |
| Max Operating Pressure | 9–12 kg/cm² |
| Max Temperature | Up to 500 °C |
| Material | Stainless Steel (MS2062) |
| Insulated Jacket | Yes |
Types of Chemical Reactor
- Batch Reactor: Batch reactors are ideal for small scale production, offering flexibility to run multiple reaction cycles with different feedstocks. They feature robust agitation systems and jacketed walls for precise temperature control, making them popular in pharmaceuticals and specialty chemicals.
- Continuous Stirred Tank Reactor (CSTR): Continuous reactors maintain a constant feed and removal of reactants, ensuring uniform product quality. Our CSTRs combine efficient mixing, real time monitoring, and scalable throughput for applications such as polymerization and wastewater treatment.
- Plug Flow Reactor (PFR): In PFRs, reactants flow through a tubular system with minimal backmixing, maximizing conversion efficiency for long residence‐time reactions. They’re widely used in petrochemical cracking and large scale synthesis where consistent residence time is critical.
- Semi Batch Reactor: Semi batch reactors allow one reactant to be added over time to control reaction rates and heat release. This configuration balances the flexibility of batch systems with the efficiency gains of continuous processing, ideal for highly exothermic reactions.
Applications of the Chemical Reactor
- Pharmaceutical Synthesis: Chemical reactors enable precise control of reaction parameters for active pharmaceutical ingredients (APIs). Our reactors support reproducible yields, meet GMP guidelines, and integrate with downstream purification systems.
- Petrochemical Processing: From isomerization to polymerization, reactors handle high pressures and temperatures, boosting efficiency while maintaining safety. Advanced insulation and heat recovery options reduce energy consumption and operating costs.
- Agrochemical Production: High purity intermediates for fertilizers and pesticides demand corrosion resistant materials and rigorous quality checks. Suyom’s reactors deliver consistent performance and minimal maintenance.
- Biochemical Fermentation: Fermenters for enzymes and biofuels require sterile design and gentle mixing to protect microbial cultures. Our insulated, jacketed vessels ensure optimal growth conditions and scalable yields.
How Chemical reactor Works
Chemical reactors typically feature a sealed shell with an internal agitation system and a temperature control jacket. Reactants are charged, and stirring ensures uniform mixing. The insulated jacket circulates heating or cooling fluids to maintain the desired reaction temperature. Pressure relief devices and safety interlocks protect both the equipment and personnel. Real time sensors monitor temperature, pressure, and pH, feeding data to an automated control system that optimizes reaction kinetics and energy usage.
Chemical Reactor Ordering, Compliance, and Safety Information
When ordering your custom reactor, please specify capacity, pressure rating, material grade, and any special coatings or instrumentation. All reactors are manufactured under our ISO 9001:2015 Quality Management System and comply with ASME Section VIII, PED CE marking, and relevant regional standards. For safe operation, trained personnel must follow the supplied Inspection Test Plan (ITP) and Material Test Reports (MTRs).
- Address: Gat No 61, Chimbali Phata, Tal Khed, Pune – 412105, Maharashtra, India
- Phone: +91 7517050101
- Email: sales@suyomengg.com
Why Choose Us?
- Customized Engineering: We design each reactor to your exact process requirements, ensuring peak performance, minimal footprint, and seamless integration.
- Quality Proven Materials: From MS2062 stainless steel to high integrity welds certified under ISO 3834, our vessels stand up to the harshest conditions.
- End to End Support: Benefit from PPAP documentation, FMEA reports, and in house inspections to guarantee compliance and peace of mind.
- Low Maintenance: Robust construction and precision fabrication translate into fewer shutdowns and lower lifecycle costs.
- Ethical Partnerships: We rigorously vet all suppliers and adhere to transparent, mutually beneficial relationships, safeguarding your supply chain.
Because of these commitments, we remain the foremost Chemical Reactor Manufacturers in Mumbai and Chemical Reactor Suppliers in Mumbai, Navi Mumbai.
Get Chemical Reactor in Mumbai | Suyom Engineering Pvt. Ltd
Suyom Engineering Pvt. Ltd. is proud to be among the most trusted manufacturers, suppliers, and exporters of chemical reactors in Mumbai, Navi Mumbai. Whether you’re setting up a new facility or upgrading existing equipment, our team delivers world class reactors that drive productivity and ensure safety.
Ready to optimize your process? Request a Quote or Download Our Spec Sheet today, and let’s engineer excellence together Contact us at sales@suyomengg.com or +91 75170 50101.
